Safety Considerations When Modifying Operations to Make Hand Sanitizer and Disinfectants

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During this time of crisis, it is good to see people come together and attempt to help in any way they can. As N95 respirators, hand sanitizers, disinfectants, ventilators, and other types of medical equipment are in low supply, many manufacturing industries are modifying their operations to produce what is needed. Along with these modifications, it is important that all associated hazards and legal requirements are considered. If not, then the best of intentions can be a recipe for disaster.

Significant Risk of Fire

Knowledge is power and in the case of highly flammable liquids, it pays to know what you are doing, and more importantly how to be safe. Specifically, where the production of hand sanitizers and disinfectants are concerned, there is a significant risk of fire. The chemicals that are involved in these processes, such as ethanol and isopropanol, have low flash points which make them easily ignitable. As a result, the potential for a fire is a very real possibility that can affect not only the structure of the facility but also endangers the lives of workers, the community, and response personnel. There are also potential financial ramifications to consider as well.

Safe Management of Flammable Liquids

The following is a non-inclusive list of factors that must be evaluated for the safe and effective management of flammable liquids:

  • Building and fire codes

    • Fire suppression (sprinkler systems and fire extinguishers)

    • Cooling capabilities

    • Notifications (alarms)

    • Reporting

    • Electrical systems

    • Instrumentation

    • Lighting

  • Flammable liquid storage and use requirements

    • Containment

    • Quantities

    • Compatibility with other materials

    • Adequate ventilation

    • Remote ignition and electrostatic discharge

    • Explosion-proof panels

    • Pumps

    • Ventilation systems

  • Other control measures:

    • Response capabilities

    • Spill kits

    • Training

    • Personal Protective Equipment (PPE)

    • Non-sparking tools

    • Grounding and bonding

    • Access control

    • Preventative maintenance

KERAMIDA is a full-service Security, Environmental, Health and Safety consulting firm that can assist your business by completing an onsite assessment of any equipment modifications being considered.

Other valuable resources include:

  • The local Fire Department, Fire Marshall, and the International Fire Code (IFC).

  • The National Fire Prevention Association (NFPA) 30, Flammable and Combustible Liquids Code

    The Occupational Safety and Health Association (OSHA) 29 CFR 1910.106, Flammable Liquids

For immediate assistance, contact us today or call (800) 508-8034 to speak with one of our trained professionals.

Blog Author

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Andrew Tirmenstein
Senior Project Manager, Security, Health and Safety Services
KERAMIDA Inc.

Contact Andrew at atirmenstein@keramida.com.